Structural response and failure of projectiles obliquely penetrating into double-layered steel plate targets
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摘要: 为探究弹体斜侵彻多层钢板的结构响应及失效规律,开展了圆形、椭圆和非对称椭圆三种截面弹体对双层钢板的斜侵彻试验,获得了不同弹体的弹道特性和结构失效情况。在此基础上,采用有限元软件对弹体斜侵彻过程的弹道特性、动态载荷以及结构响应进行了数值分析。基于空间自由梁理论和弹体动态载荷,给出了侵彻过程中弹体轴力和弯矩的分布规律,建立了弹体结构强度与失效分析方法。结果表明,弹体以正着角水平侵彻多层钢板时,存在一个临界攻角;当攻角小于临界值时,侵彻过程中会出现弹体低头、弹道向下偏转的现象;当攻角大于临界值时,则出现弹体抬头、弹道向上偏转的现象;该临界攻角随着靶板厚度的减小而增大。对于强度高、韧性低的弹体,失效模式为脆性断裂,断裂位置距头部0.72~0.81倍弹长,弹身后部所受横向冲击载荷是造成弹体断裂的主要原因。建立的弹体结构响应模型可准确预测弹体断裂失效及发生位置。此外,在三种截面弹体中,非对称椭圆弹体的断裂位置更接近头部。Abstract: In order to investigate the structural response and failure of projectiles obliquely penetrating into a multi-layered steel plate target, oblique penetration tests were conducted, in which three kinds of projectiles with circular, elliptical, and asymmetric elliptical cross-sections were employed while the ballistic trajectory and structural failure of projectiles were recorded. With the photographs captured by high-speed camera, a pixel measuring method was used to obtain the velocity and attitude deflection angle of projectiles. Based on the test results, the ballistic characteristics, dynamic loads and structural response of projectiles are analyzed by using FEM code ABAQUS/explicit, focusing on the oblique penetration at initial speed of 480 m/s and attack angle within 2°. Then, based on the free-free beam theory and the dynamic loads obtained by numerical simulation, the distributions of axial force, shear force and bending moment within projectiles are calculated, and an analytical method for structural strength and dynamic failure of projectiles is developed. The results show that when the projectile horizontally penetrates a multi-layered steel plate target with positive inclined angle, there exists a critical attack angle. If the attack angle is smaller than this critical value, the projectile will head drop and its trajectory turns downwards; when the attack angle is larger than the critical value, the projectile will be raised and its trajectory turns upwards. In addition, the critical attack angle increases as the thickness of the target plate decreases. For the projectiles with high strength and low ductility, the failure mode is brittle fracture and the distances between the fracture position and the projectile nose is 0.72−0.81 times of its length, which is mainly due to the lateral impact load at the rear part of projectile. Moreover, by means of the dynamic model of the projectile based on the free-free beam theory, the fracture position of projectile during oblique penetration process could be well predicted. Also, among the three types of projectiles with the same length and cross-sectional area, the projectile with asymmetric elliptical cross-section is easier to fracture and the position is even closer to the projectile nose.
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表 1 三种截面弹体的结构参数
Table 1. Structural parameters of three projectiles with different cross-sections
截面形状 截面参数/mm L/mm h/mm m/g D A B 圆形 30 − − 180 4 506.2 椭圆形 − 33 27 180 4 509.2 非对称椭圆形 − 33 18/9 180 4 519.5 表 2 弹体侵彻不同靶板的试验结果
Table 2. Penetration experimental results
试验编号 靶板编号 靶板厚度/mm 速度 姿态角 长度 v0/(m·s−1) v1/(m·s−1) ΔE/J θ0/(°) θ1/(°) Δθ/(°) l0/mm l1/mm δ/% CC-1 1 8 474 425 11012 −2.64 −7.56 −4.92 180 145 81 2 6 425 388 7520 −4.95 −9.88 −4.93 145 145 100 CC-2 1 4 445 413 6864 16.17 15.65 −0.52 180 136 75 2 4 413 387 5200 13.68 11.31 −2.37 136 136 100 CC-3 1 8 608 544 18432 14.68 20.81 6.13 180 133 74 2 8 544 453 22681 19.95 27.47 7.52 133 133 100 CC-4 1 12 499 409 20430 3.15 0 −3.15 180 180 100 2 8 409 348 11544 −2.23 −13.95 −11.72 180 109 61 EC-1 1 8 486 442 10208 −2.12 −6.37 −4.25 180 143 79 2 6 442 404 8037 −3.23 −4.85 −1.62 143 143 100 EC-2 1 8 493 453 9460 0 −2.23 −2.23 180 180 100 2 6 453 416 8038 −3.28 −8.94 −5.66 180 138 77 AC-1 1 8 489 435 12474 −1.60 −8.65 −7.05 180 128 72 2 6 435 389 9476 −5.44 −10.75 −5.31 128 128 100 AC-2 1 8 473 429 9922 −2.77 −9.54 −6.77 180 180 100 2 6 429 395 7004 −7.24 −13.89 −6.65 180 133 74 ρ/(g·cm−3) E/GPa v Tr/K Tm/K A/MPa B/MPa n m C $\dot\varepsilon $0/s−1 εT 7.85 210 0.3 294 1760 1600 810 0.479 1 0.04 2.1×10−3 0.05 ρ/(g·cm−3) E/GPa v A/MPa B/MPa n m C 7.8 210 0.33 507 320 0.28 1.06 0.064 Tr/K Tm/K $\dot\varepsilon $0/s−1 D1 D2 D3 D4 D5 294 1760 1 0.1 0.76 1.57 0.005 −0.84 表 5 弹体剩余长度的不同结果对比
Table 5. Comparison of results on projectile residual length
弹型 试验结果 数值仿真结果 理论模型结果 理论模型相对误差/% 圆形 0.81 0.78 0.75 7.41 椭圆形 0.78 0.75 0.73 6.42 非对称椭圆 0.72 0.74 0.71 1.38 -
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