ZHANG Bao-guo, LIN Ke-ling, TIAN Xin-li, XUE Chun-fang, LI Fu-qiang. NumericalsimulationoftemperaturefieldforAl2O3ceramicsduringmicro-detonationofstrikingarcmachining[J]. Explosion And Shock Waves, 2012, 32(2): 129-135. doi: 10.11883/1001-1455(2012)02-0129-07
Citation: ZHANG Bao-guo, LIN Ke-ling, TIAN Xin-li, XUE Chun-fang, LI Fu-qiang. NumericalsimulationoftemperaturefieldforAl2O3ceramics duringmicro-detonationofstrikingarcmachining[J]. Explosion And Shock Waves, 2012, 32(2): 129-135. doi: 10.11883/1001-1455(2012)02-0129-07

NumericalsimulationoftemperaturefieldforAl2O3ceramics duringmicro-detonationofstrikingarcmachining

doi: 10.11883/1001-1455(2012)02-0129-07
Funds:

NationalNaturalScienceFoundationofChina(51075399)

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  • Corresponding author: ZHANG Bao-guo
  • Publish Date: 2012-03-25
  • AthermaltransfermodelforAl2O3ceramicsduringmicro-detonationofstrikingarcmachining( MDSAM)wasestablished.Basedonthefiniteelementtheory,thetemperaturefieldofAl2O3 ceramicsduringMDSAM wassimulatedwiththeaidoftheANSYSsoftware.Combinedwiththematerialproperties, thesimulatedcavitydimensionwascomparedwiththemachiningexperimentalresultandtheeffectsofthemachiningparametersonthetemperaturef eldwereanalyzed.ThesimulatedresultsshowthatthehighesttemperatureofAl2O3ceramicsduringMDSAMcanreach13435℃ withthegivenmachiningparameters.Theheat-affectedzoneisquitesmallandthemachiningtestis consistentwiththesimulatedresults.Withtheincreaseofthepulsewidthandtheworkingcurrent, thetemperatureoftheprocessingregionandtheradiusanddepthofthecavityincrease.Thetemperaturedecreaseswiththeincreaseofthenozzleradius, whereasthediameter-to-depthratioofthecavity increases.Thesimulatedresultscanprovideanimportantreferenceforthepredictionofthesurface topography,thedisclosureofthematerialremovalmechanism,andtheoptimizationofthemachining parametersforAl2O3ceramicsduringMDSAM.
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