Volume 42 Issue 1
Jan.  2022
Turn off MathJax
Article Contents
WANG Qinghua, XU Feng, GUO Weiguo. A method of geometry optimization for dynamic tensile specimen based on artificial neural network and genetic algorithm[J]. Explosion And Shock Waves, 2022, 42(1): 014201. doi: 10.11883/bzycj-2021-0218
Citation: WANG Qinghua, XU Feng, GUO Weiguo. A method of geometry optimization for dynamic tensile specimen based on artificial neural network and genetic algorithm[J]. Explosion And Shock Waves, 2022, 42(1): 014201. doi: 10.11883/bzycj-2021-0218

A method of geometry optimization for dynamic tensile specimen based on artificial neural network and genetic algorithm

doi: 10.11883/bzycj-2021-0218
  • Received Date: 2021-05-28
  • Rev Recd Date: 2021-09-10
  • Available Online: 2021-12-17
  • Publish Date: 2022-01-20
  • The split Hopkinson tensile bar is one of the most commonly used apparatuses to test the dynamic tensile mechanical properties of materials at the high strain rates from 102 s−1 to 103 s−1, in which the specimens with a dog-bone shape are usually used. The dimensions of the specimen used are critical to ensure the basic assumptions during dynamic tensile process, such as one-dimensional stress state and uniform deformation of the specimen etc. And whether these assumptions can be satisfied would affect the measurement accuracy of the dynamic tensile properties directly. So, it is urgent to study the influence of the specimen structural parameters on the stress and deformation states of the specimen during the dynamic tensile tests. At the same time, developing and establishing an effective method which can realize the global optimization of specimen structural parameters in the entire parameter space is crucial. In order to actualize the above research objectives, indicators which can quantify the measurement accuracy of the dynamic tensile tests were firstly proposed, namely the time required to reach the stress equilibrium, the deformation uniformity, the relative level of the non-axial stress, and the relative deformation of the transition zones. Orthogonal tests with 6 factors and 5 levels were then designed for the important structural parameters of the dog-bone shaped sheet tensile specimens. According to the rules of the orthogonal test design, 25 dynamic tensile specimens with different structural dimensions were obtained. The commercial finite element software ABAQUS/Explicit was used to establish a finite element model of the split Hopkinson tensile bar, and dynamic tensile test simulations were performed on the dynamic tensile specimens obtained from the orthogonal test design. An orthogonal test dataset with the specimen structural parameters as the input and the measurement accuracy indicators as the output was then constructed. Multi-objective orthogonal test matrix analysis was carried out on the orthogonal test dataset to obtain the influence order as well as the influence law of the structural parameters of the tensile specimens on the measurement accuracy indicators of tests. Taking the orthogonal test dataset as the training dataset, an artificial neural network (ANN) model was used to fit the nonlinear relationship which can predict the measurement accuracy indicators of the test by using the structural parameters of the specimen, and then the fitness function in the genetic algorithm (GA) was established by using this model. Finally, the structural parameters of the dynamic tensile specimen were optimized using the ANN-GA collaborative optimization method, and the optimal structural dimensions of the dynamic tensile specimen were obtained as the result of the optimization. Finite element simulation results show that the optimal structural dimensions obtained by the ANN-GA optimization method are valid. The results of this study demonstrate the practicability and effectiveness of the ANN-GA method in the structural optimization of dynamic tensile specimens. On the other hand, it can provide guidance for the specimen design in the dynamic tensile mechanical properties tests of materials, and can also provide a reference for the validity analysis of the experimentally measured mechanical properties.
  • loading
  • [1]
    蔡明, 陈伟, 陈利强, 等. TC8钛合金的动态力学性能及本构关系 [J]. 机械工程材料, 2020, 44(12): 80–84. DOI: 10.11973/jxgccl202012015.

    CAI M, CHEN W, CHEN L Q, et al. Dynamic mechanical properties and constitutive relation of TC8 titanium alloy [J]. Materials for Mechanical Engineering, 2020, 44(12): 80–84. DOI: 10.11973/jxgccl202012015.
    [2]
    杨建兴, 张江涛, 乔炎亮, 等. 硅橡胶动态压缩性能SHPB测试方法及其本构模型研究 [J]. 高分子通报, 2021(4): 27–34. DOI: 10.14028/j.cnki.1003-3726.2021.04.004.

    YANG J X, ZHANG J T, QIAO Y L, et al. SHPB test method for the dynamic compressive properties and dynamic constitutive model of silicon rubber [J]. Polymer Bulletin, 2021(4): 27–34. DOI: 10.14028/j.cnki.1003-3726.2021.04.004.
    [3]
    FENG F, HUANG S Y, MENG Z H, et al. A constitutive and fracture model for AZ31B magnesium alloy in the tensile state [J]. Materials Science and Engineering: A, 2014, 594: 334–343. DOI: 10.1016/j.msea.2013.11.008.
    [4]
    LIU Z, DONG Y, MAO P L, et al. Dynamic tensile and compressive properties of vacuum and ordinary die-casting AT72 magnesium alloy at high strain rates [J]. Journal of Magnesium and Alloys, 2013, 1(2): 150–162. DOI: 10.1016/j.jma.2013.07.004.
    [5]
    OGAWA K. Impact-tension compression test by using a split-Hopkinson bar [J]. Experimental Mechanics, 1984, 24(2): 81–86. DOI: 10.1007/BF02324987.
    [6]
    HARDING J, WOOD E O, CAMPBELL J D. Tensile testing of materials at impact rates of strain [J]. Journal of Mechanical Engineering Science, 1960, 2(2): 88–96. DOI: 10.1243/JMES_JOUR_1960_002_016_02.
    [7]
    HUH H, KANG W J, HAN S S. A tension split Hopkinson bar for investigating the dynamic behavior of sheet metals [J]. Experimental Mechanics, 2002, 42(1): 8–17. DOI: 10.1007/BF02411046.
    [8]
    VERLEYSEN P, DEGRIECK J, VERSTRAETE T, et al. Influence of specimen geometry on split Hopkinson tensile bar tests on sheet materials [J]. Experimental Mechanics, 2008, 48(5): 587–589. DOI: 10.1007/s11340-008-9149-x.
    [9]
    VERLEYSEN P, BENEDICT V, VERSTRAETE T, et al. Numerical study of the influence of the specimen geometry on split Hopkinson bar tensile test results [J]. Latin American Journal of Solids and Structures, 2009, 6(3): 285–298. DOI: 10.1007/s12205-009-0371-6.
    [10]
    XU W F, HUANG X C, HAO Z M, et al. Effect of the geometric shapes of specimens on impact tensile tests [J]. Journal of Zhejiang University: Science A, 2010, 11(10): 817–821. DOI: 10.1631/jzus.A1000139.
    [11]
    SUN X, SOULAMI A, CHOI K S, et al. Effects of sample geometry and loading rate on tensile ductility of TRIP800 steel [J]. Materials Science and Engineering: A, 2012, 541: 1–7. DOI: 10.1016/j.msea.2011.12.115.
    [12]
    ROTBAUM Y, RITTEL D. Is there an optimal gauge length for dynamic tensile specimens? [J]. Experimental Mechanics, 2014, 54(7): 1205–1214. DOI: 10.1007/s11340-014-9889-8.
    [13]
    PRABOWO D A, KARIEM M A, GUNAWAN L. The effect of specimen dimension on the results of the split-Hopkinson tension bar testing [J]. Procedia Engineering, 2017, 173: 608–614. DOI: 10.1016/j.proeng.2016.12.114.
    [14]
    NGUYEN K H, LEE C W, SHIN H, et al. A study on the effects of specimen geometry on measurement accuracy of dynamic constitutive properties of metals using SHTB [J]. International Journal of Precision Engineering and Manufacturing, 2020, 21(9): 1687–1695. DOI: 10.1007/s12541-020-00368-y.
    [15]
    郭伟国, 李玉龙, 索涛. 应力波基础简明教程 [M]. 西安: 西北工业大学出版社, 2007: 131−132.
    [16]
    BAYRAMIN B, ŞIMŞIR C, EFE M. Dynamic strain aging in DP steels at forming relevant strain rates and temperatures [J]. Materials Science and Engineering: A, 2017, 704: 164–172. DOI: 10.1016/j.msea.2017.08.006.
    [17]
    JIANG B H, CAO L B, ZHU F. Dynamic tensile behavior of polypropylene with temperature effect [J]. Composites Part B: Engineering, 2018, 152: 300–304. DOI: 10.1016/j.compositesb.2018.08.133.
    [18]
    BARDELCIK A, SALISBURY C P, WINKLER S, et al. Effect of cooling rate on the high strain rate properties of boron steel [J]. International Journal of Impact Engineering, 2010, 37(6): 694–702. DOI: 10.1016/j.ijimpeng.2009.05.009.
    [19]
    SMERD R, WINKLER S, SALISBURY C, et al. High strain rate tensile testing of automotive aluminum alloy sheet [J]. International Journal of Impact Engineering, 2005, 32(1/2/3/4): 541–560. DOI: 10.1016/j.ijimpeng.2005.04.013.
    [20]
    徐仲安, 王天保, 李常英, 等. 正交试验设计法简介 [J]. 科技情报开发与经济, 2002, 12(5): 148–150. DOI: 10.3969/j.issn.1005-6033.2002.05.084.

    XU Z A, WANG T B, LI C Y, et al. Brief introduction to the orthogonal test design [J]. Sci/Tech Information Development & Economy, 2002, 12(5): 148–150. DOI: 10.3969/j.issn.1005-6033.2002.05.084.
    [21]
    陈建华, 周晨佳, 王雪, 等. 基于正交试验的高速井泵优化设计 [J]. 排灌机械工程学报, 2021, 39(5): 457–463. DOI: 10.3969/j.issn.1674-8530.19.0227.

    CHEN J H, ZHOU C J, WANG X, et al. Optimization design of high-speed well pump based on orthogonal experiment [J]. Journal of Drainage and Irrigation Machinery, 2021, 39(5): 457–463. DOI: 10.3969/j.issn.1674-8530.19.0227.
    [22]
    DAVIES E D H, HUNTER S C. The dynamic compression testing of solids by the method of the split Hopkinson pressure bar [J]. Journal of the Mechanics and Physics of Solids, 1963, 11(3): 155–179. DOI: 10.1016/0022-5096(63)90050-4.
    [23]
    VERLEYSEN P, DEGRIECK J. Non-homogeneous and multi-axial stress distribution in concrete specimens during split Hopkinson tensile tests [J]. Computers & Structures, 2000, 77(6): 669–676. DOI: 10.1016/S0045-7949(00)00022-5.
    [24]
    SONG B, CHEN W. Dynamic stress equilibration in split Hopkinson pressure bar tests on soft materials [J]. Experimental Mechanics, 2004, 44(3): 300–312. DOI: 10.1007/BF02427897.
    [25]
    ZHANG D N, SHANGGUAN Q Q, XIE C J, et al. A modified Johnson-Cook model of dynamic tensile behaviors for 7075-T6 aluminum alloy [J]. Journal of Alloys and Compounds, 2015, 619: 186–194. DOI: 10.1016/j.jallcom.2014.09.002.
    [26]
    周玉珠. 正交试验设计的矩阵分析方法 [J]. 数学的实践与认识, 2009, 39(2): 202–207.

    ZHOU Y Z. A matrix analysis of orthogonal design [J]. Mathematics in Practice and Theory, 2009, 39(2): 202–207.
    [27]
    何龙, 张冉阳, 赵刚要, 等. 基于BP神经网络的GH5188高温合金本构模型 [J]. 特种铸造及有色合金, 2021, 41(2): 223–226.

    HE L, ZHANG R Y, ZHAO G Y, et al. Constitutive model of GH5188 superalloy based on BP neural network [J]. Special Casting & Nonferrous Alloys, 2021, 41(2): 223–226.
    [28]
    NARAYANA P L, LEE S W, PARK C H, et al. Modeling high-temperature mechanical properties of austenitic stainless steels by neural networks [J]. Computational Materials Science, 2020, 179: 109617. DOI: 10.1016/j.commatsci.2020.109617.
    [29]
    王小平, 曹立明. 遗传算法: 理论、应用与软件实现 [M]. 西安: 西安交通大学出版社, 2002: 1−15.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(10)  / Tables(7)

    Article Metrics

    Article views (332) PDF downloads(45) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return