摘要:
增材制造具有的高设计自由度和快速成形特点,使其在制造复杂几何结构的航空航天和国防领域关键部件上具有巨大的优势。Ti-6Al-4V钛合金凭借其低密度、高比强度及抗蠕变性的特性,在经常承受冲击载荷的航天器、武器装备等关键部位上得到广泛应用,深入了解增材制造Ti-6Al-4V钛合金在动静载荷作用下的力学性能及影响机制是提高构件使役性能的重要基础。本文对增材制造Ti-6Al-4V钛合金的力学响应最新进展进行了系统的梳理和归纳。首先简要概括了典型金属增材制造技术分类和工作原理,其次,梳理了增材制造Ti-6Al-4V钛合金的准静态拉伸性能和动态压缩性能方面的研究工作,并与铸造和锻造Ti-6Al-4V构件力学性能进行比较。进一步,对增材制造钛合金显微组织和力学行为的关联机制展开讨论。此外,针对增材制造Ti-6Al-4V合金在静态载荷作用下的各向异性力学响应,总结了常用改善各向异性的后处理工艺。
Abstract:
Additive manufacturing (AM) possesses significant advantages in processing critical components in aerospace and defense fields that feature intricate and geometrically complex designs, thanks to its high design freedom and rapid prototyping capabilities. Ti-6Al-4V titanium alloy, renowned for its low density, high specific strength, and creep resistance, is widely utilized in crucial parts of spacecraft and weaponry that frequently endure impact loads. A thorough understanding of the mechanical properties and underlying mechanisms of AM Ti-6Al-4V alloy under static and dynamic loads is crucial for enhancing the service performance of these components. This paper systematically reviews and summarizes the latest advancements in the mechanical response of AM Ti-6Al-4V titanium alloy, aiming at offering a scientific foundation and technical approach to promote the application of key load-bearing components fabricated by additive manufacturing process under extreme conditions. It begins with a brief overview of the classification and working principles of typical metal additive manufacturing technologies including laser direct energy deposition (LDED), laser powder bed fusion (LPBF) and electron beam melting (EBM). Typical microstructure of different metal additive manufacturing technologies is compared according to their thermal history characteristics, such as preheating treatment and cooling rate. Subsequently, it outlines the research efforts on the quasi-static tensile and dynamic compressive properties of AM Ti-6Al-4V alloy, comparing them with the mechanical properties of cast and forged Ti-6Al-4V components. Both quasi-static tensile and dynamic compressive properties of AM Ti-6Al-4V alloy are dependent on deposition direction, and its fundamental physical mechanisms are only partially understood. Furthermore, the paper delves into the correlation mechanisms between the microstructure and mechanical behavior of typical metal additive manufacturing titanium alloys. Additionally, it summarizes commonly used post-processing techniques, to mitigate the anisotropic mechanical response of AM Ti-6Al-4V alloy under static loads. The prospects are provided for AM titanium alloy research directions including mechanical response of at extreme environmental load, relationship between deposition direction and dynamic mechanical properties, correlation mechanisms between the microstructure and dynamic mechanical behavior, and dynamic constitutive model.