摘要:
缩比实验具有成本低,风险小,周期短等优势,在航空航天等领域得到了广泛应用。以典型民机机身下部结构为对象,开展了民机结构坠撞缩比理论分析和实验方法研究。推导了民机坠撞缩放比例因子,设计并加工了1/4缩比实验件,开展了6m/s工况下坠撞实验,获得了全尺寸坠撞实验与缩比实验中机身结构关键位置处速度和加速度响应、地面撞击载荷响应以及局部关键部位的变形和破坏模式,并对其进行了对比分析。结果表明:缩比实验件与全尺寸实验件在框和立柱处的变形和破坏模式具有较好一致性。缩比结构对全尺寸原型结构的坠撞载荷峰值预测误差为14.4%,座椅加速度峰值预测误差为14.8%,横梁处加速度峰值预测误差为13.1%。缩比实验可以有效预测全尺寸原型结构的变形、破坏过程和关键部位动态响应,缩比实验可用于民机结构坠撞性能验证和评估。
Abstract:
The scaled test method has the advantages of low testing cost, short testing time and low risk, and has been widely used in aerospace and other fields. Taking the lower structure of a typical civil aircraft fuselage as the research object, this study conducted theoretical analysis and experimental method research on the impact scaling of civil aircraft structures. Using dimensional analysis, the complex dynamics of the fuselage crash were simplified to identify key physical quantities and processes. The main research objects, critical physical parameters, and physical processes involved in the aircraft crash were clarified, leading to the extraction of key basic physical quantities and the derivation of primary dimensionless numbers that control the crash response of the fuselage structure. Based on the Buckingham π theorem, the scaling factor for civil aircraft crashes was derived, establishing the scaled experimental methodology. A 1/4 scale model was designed and fabricated, and an impact test at a speed of 6 m/s was performed. The velocity, acceleration, ground impact load, deformation, and failure modes of key components in both full-scale and scaled crash tests were obtained and compared. The applicability and accuracy of the scaled-down theory in the crash experiment of the civil aircraft fuselage frame section were verified. The results show that the deformation and failure modes of the 1/4 scaled test piece and the full-scale test piece are consistent at the frame and column. Structural response prediction deviation analysis shows that the prediction deviation of the maximum crash load is 14.4%, the prediction deviation of the maximum seat acceleration is 14.8%, and the prediction deviation of the maximum acceleration at the beam is 13.1%. Scaled tests can effectively predict the deformation, failure process and dynamic response of key parts of the prototype structure. The scaled test could be used to verify and evaluate the crash performance of civil aircraft structures.