Rate-Temperature Coupled Deformation Mechanism and Constitutive Parameters of Catenary Copper-Magnesium Alloy Materials for High-Speed Railway
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摘要: 为研究高速铁路弓网系统在动态冲击和摩擦温升等服役条件下的力学性能,采用DF14.205D电子万能试验机和分离式霍普金森压杆(split Hopkinson pressure bar, SHPB)测试了应变率0.001~3000 s-1和温度293~873 K范围内高速铁路接触网铜镁合金材料的单轴压缩力学性能,分析了其应力-应变响应的应变率效应和温度敏感性,揭示了率温耦合作用下铜镁合金材料的压缩变形机制和微观组织演化规律,并构建了能准确描述其塑性流动行为的动态本构模型。研究表明,接触网铜镁合金材料在压缩过程中表现出显著的应变率强化和温度软化效应,并且这些效应受到加工硬化、应变率、温度软化等因素的共同作用;高温条件下,材料的变形主要以温度软化主导,且温度能促进材料动态回复(dynamic recovery, DRV)与动态再结晶(dynamic recrystallization, DRX)过程;修正后的Johnson-Cook(J-C)模型能够较好地预测该材料的塑性流动应力-应变响应。研究结果可为高速列车弓网系统服役安全设计和评估提供指导与参考。
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关键词:
Abstract: With the continuous increase of train speed, the impacts of mechanical shock, arc heat, and Joule heat on the high - speed railway catenary system have become increasingly prominent. The coupling effect of high temperature and impact load has become a key limiting factor for the safe service of the pantograph-catenary system. This study focuses on the copper-magnesium alloy materials used in the catenary system to address the dynamic impact and friction-induced heat generation problems in high-speed railways. To explore the mechanical properties of the high - speed railway pantograph - catenary system under service conditions like dynamic impact and frictional temperature rise, a DF14.205D electronic universal testing machine and a split Hopkinson pressure bar (SHPB) were utilized. The uniaxial compression mechanical properties of the copper - magnesium alloy in the catenary were tested within a strain rate ranging from 0.001 to 3000 s⁻¹ and a temperature range of 293 to 873 K. The strain-rate effect and temperature sensitivity of the stress - strain response were carefully analyzed. The research also managed to reveal the compression deformation mechanism and the evolution law of the alloy's microstructure under the combined influence of strain rate and temperature. Moreover, a dynamic constitutive model was established to precisely depict its plastic flow behavior. Findings indicated that during compression, the copper-magnesium alloy materials displayed significant strain - rate strengthening and temperature softening effects. These effects were the result of the combined action of work hardening, strain rate, and temperature softening. At high temperatures, temperature softening mainly governed the material's deformation, and the temperature could stimulate the dynamic recovery (DRV) and dynamic recrystallization (DRX) processes. The modified Johnson-Cook (J-C) model was capable of accurately predicting the plastic flow stress-strain response. The research outcomes could offer valuable guidance and references for the safety design and evaluation of the high - speed train pantograph - catenary system during its service. -
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