摘要:
镁粉作为一类常用的金属材料,在生产过程中燃爆事故频发。为寻求针对镁粉的高效抑爆剂,本文利用共沉淀法合成了6种双金属超分子化合物材料,并利用哈特曼管装置基于火焰形态和火焰传播速度对比分析了不同双金属超分子化合物材料对镁粉火焰的抑制效果,同时与传统抑爆剂碳酸氢钠进行对比。实验中将镁粉与7种抑爆剂以1:6的比例预混后在哈特曼管中点火,利用管长与火焰到达管顶的时间计算火焰传播的平均速度,并通过测量不同时刻的火焰高度计算火焰锋面的传播速度,平均速度越大、锋面传播速度越快则证明该抑爆剂的抑爆效果越差,但将7种抑爆剂分别按照这两种参数进行抑爆性能排序后发现结果并不完全一致,如MgAl-Cl对应的平均速度小于NaHCO3,而锋面最大传播速度却相反,这是因为部分抑爆剂对镁粉火焰的抑制效果较弱,导致火焰在距离管口较近的区域由于氧气充足而出现了快速传播现象,通过对平均速度与最大锋面速度的综合分析,将7种抑爆剂的抑爆效果从弱到强依次排序为:NaHCO3,MgAl-Cl,ZnCr-CO3,CaFe-Cl,MgAl-CO3,CuAl-CO3,CaFe-CO3。同时计算MgAl-Cl与MgAl-CO3、CaFe-Cl与CaFe-CO3四种双金属超分子化合物对镁粉爆燃火焰的平均速度降低百分数,分别为17.95%与27.30%、23.82%与50.76%,因而得出结论:层间阴离子为碳酸根离子的双金属超分子化合物对镁粉爆燃的抑制效果优于层间为氯离子的双金属超分子化合物。从产物的SEM、XRD,双金属超分子化合物的TG-DSC曲线等方面进行分析,发现双金属超分子化合物分解过程中通过层间水分子脱附、层板结构分解吸收热量来降低火焰温度,且分解产生的惰性气体与金属氧化物能够阻隔热量传递,抑制镁粉颗粒表面可燃性气体的挥发,而金属离子与层间阴离子则参与燃烧反应消耗自由基,阻断链式反应的继续,达到抑爆的效果。
Abstract:
Magnesium powder, as a commonly used metal material, frequently causes combustion and explosion accidents during production processes. To seek efficient explosion suppressants for magnesium powder, six bimetallic supramolecular compounds were synthesized using the co-precipitation and their flame suppression effects on magnesium powder flames were compared based on flame morphology and flame propagation velocity using Hartmann tube, alongside a comparison with the traditional suppressant sodium bicarbonate. In the experiments, magnesium powder was pre-mixed with seven suppressants at a ratio of 1:6 and then ignited in the Hartmann tube. The average flame propagation velocity was calculated using the tube length and the time taken for the flame to reach the top of the tube, and the flame propagation velocity was calculated by measuring the flame height at different times. A larger average velocity and a faster flame front propagation velocity indicate a poorer suppression effect of the suppressant. However, when ranking the suppression performance of the seven suppressants according to these two parameters, the results were not entirely consistent. For example, the average velocity corresponding to MgAl-Cl was lower than that of NaHCO3, whereas the maximum flame propagation velocity showed the opposite trend. This is because some suppressants had a weak inhibitory effect on the magnesium powder flame, leading to rapid flame propagation in the area close to the tube outlet due to sufficient oxygen availability. Based on a comprehensive analysis of the average velocity and the maximum flame propagation velocity, the suppression effectiveness of the seven suppressants was ranked from weakest to strongest as follows: NaHCO3, MgAl-Cl, ZnCr-CO3, CaFe-Cl, MgAl-CO3, CuAl-CO3, CaFe-CO3. Furthermore, the percentage reduction in average velocity for the four bimetallic supramolecular compounds: MgAl-Cl versus MgAl-CO3, and CaFe-Cl versus CaFe-CO3, on the deflagration flame of magnesium powder was calculated to be 17.95%, 27.30%, 23.82%, and 50.76%. Thus, it is concluded that bimetallic supramolecular compounds with carbonate as the interlayer anion have a superior suppression effect on magnesium powder deflagration compared to those with chloride as the interlayer anion. Analysis of the products via SEM, XRD, and the TG-DSC curves of the bimetallic supramolecular compounds revealed that during the decomposition process, bimetallic supramolecular compounds reduce the flame temperature through the desorption of interlayer water molecules and the heat absorption associated with the decomposition of the layered structure. Moreover, the inert gases and metal oxides generated during decomposition can block heat transfer and inhibit the volatilization of combustible gases from the surface of magnesium powder particles. Meanwhile, the metal ions and interlayer anions participate in the combustion reaction, consuming free radicals and interrupting the chain reaction, thereby achieving the explosion suppression effect.