Experimental and numerical study on directional rock fracture induced by a composite shaped charge liner
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摘要: 为克服岩石爆破过程中裂纹扩展的随机性导致的定向断裂控制难的问题,提高岩石定向断裂爆破的能量利用效率,设计了一种“切缝+聚能”复合型药型罩结构,采用动态焦散线实验与数值模拟相结合的方法,研究了药型罩开口角度对裂纹扩展与能量释放的影响。结果表明:复合型聚能药型罩能够显著增强聚能方向裂纹扩展并抑制非聚能方向损伤,聚能效应随开口角增大呈先增强后减弱的变化规律。开口角为60°时,裂纹扩展长度、裂纹扩展速度、聚能与非聚能方向分形维数比值及动态应力强度因子均达到峰值,定向断裂效果最佳;能量释放率随开口角增大呈上升趋势,在75°时达到746.05 N/m。数值模拟显示,开口角为60°时形成的金属射流形态最完整、头部速度最高,对岩石的侵彻深度和入射孔径分别达到21.5和14.1 mm。研究揭示了复合型药型罩中爆生气体准静态作用与金属射流侵彻的耦合机制,可为聚能装药结构优化及岩体定向控制爆破设计提供参考。Abstract: Crack propagation in rock blasting exhibits strong randomness, making directional fracture control difficult and leading to low energy utilization efficiency, which remains a key issue in controlled blasting. To improve the energy utilization efficiency in directional fracturing, a composite shaped charge liner with a “slotting + shaped-charge” structure was designed. A combination of dynamic caustics experiments and numerical simulations was employed to investigate the effects of liner opening angle on crack propagation and energy release. In the experimental study, dynamic caustics technique was used to capture the initiation and evolution of cracks under blasting loading, and key dynamic parameters such as crack propagation velocity and stress intensity factor were obtained from caustic patterns. Meanwhile, fractal dimension analysis was introduced to quantitatively characterize the complexity and directional distribution of blast-induced cracks. In the numerical study, a fluid-structure coupled model was established to simulate the blasting process, enabling further analysis of stress wave propagation, energy release behavior, and the formation and penetration characteristics of the shaped charge jet under different opening angles. The results show that the composite shaped charge liner significantly enhances crack propagation in the energy-focused direction while suppressing damage in non-focused directions. The shaped-charge effect first increases and then decreases with increasing opening angle. When the opening angle is 60°, the crack propagation length, propagation velocity, the ratio of fractal dimensions between focused and non-focused directions, and the dynamic stress intensity factor all reach their peak values, indicating the optimal directional fracturing performance. The energy release rate increases with the opening angle and reaches 746.05 N/m at 75°. Numerical simulations indicate that, at an opening angle of 60°, the formed metal jet exhibits the most coherent morphology and the highest jet-tip velocity, with the penetration depth and inlet aperture reaching 21.5 mm and 14.1 mm, respectively. The study reveals the coupling mechanism between the quasi-static action of detonation gases and metal jet penetration in the composite liner, providing a reference for the optimization of shaped charge structures and the design of directional controlled blasting in rock engineering.
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Key words:
- shaped charge /
- composite shaped charge liner /
- dynamic caustics line /
- fractal dimension
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表 1 PMMA试件动态力学参数
Table 1. Dynamic mechanical parameters of PMMA specimens
动态弹性模量/(GPa) 动态泊松比 膨胀波波速/(m·s−1) 剪切波波速/(m·s−1) 光学常数/(m·N−1) 6.10 0.31 2320 1260 0.85×10−10 表 2 DDNP爆炸性能
Table 2. Explosion performance of DDNP
爆速/(m·s−1) 爆热/(kJ·kg−1) 爆容/(L·kg−1) 爆温/℃ 6600 5900 2320 4950 表 3 裂纹的扩展长度
Table 3. Extension length of cracks
试验序号 裂纹扩展长度/cm A1 A2 B1 B2 S3-1 14.0 12.2 3.8 5.7 S3-2 14.5 14.3 4.2 4.4 S3-3 12.0 13.5 4.3 3.7 表 4 裂纹的扩展长度
Table 4. Extension length of cracks
开口角度 裂纹扩展长度/cm A1 A2 B1 B2 30° 9.8 9.7 6.6 4.5 45° 14.3 14.0 7.5 9.3 60° 14.5 14.3 4.2 4.4 75° 12.9 13.1 7.5 8.7 表 5 分形维数计算结果
Table 5. Calculation results of fractal dimension
开口角度 DA1 DA2 DA DB1 DB1 DB DA/DB 30° 1.0267 1.0400 1.0334 1.0076 1.1888 1.0892 0.9488 45° 1.2086 1.2243 1.2165 1.1192 1.1593 1.1393 1.0678 60° 1.3020 1.2868 1.2944 1.1515 1.0837 1.1176 1.1582 75° 1.2859 1.1541 1.2200 1.1696 1.2227 1.1962 1.0199 表 6 岩石材料参数[33]
Table 6. Rock material parameters
ρ/(kg·m−3) G/GPa σt/MPa σc/MPa 2400 21.9 2.2 35 注:ρ为岩石密度;G为岩石剪切模量;σt为岩石抗拉强度;σc为岩石抗压强度。 表 7 铜药型罩材料参数及状态方程参数[34]
Table 7. Material parameters and state equation parameters of copper alloy hood
ρ/g·cm−3 E/GPa ν σy/MPa γ0 C1 S1 S2 8.93 117 0.35 70 1.99 3.94×103 1.489 0 注:ρ为紫铜密度;E为弹性模量;ν为泊松比;σy为屈服强度;γ0为Grüneisen系数;C1为材料声速;S1为Hugoniot 关系一阶系数;S2为Hugoniot关系二阶系数。 表 8 炸药的材料参数及JWL方程参数[36]
Table 8. Material parameters of explosives and parameters of JWL equation
ρ/(kg·m−3) E0/GPa A/GPa B/GPa R1 R2 ω 1630 7.0 373.8 3.75 4.15 0.90 0.35 表 9 数值计算侵彻结果
Table 9. Numerical calculation of piercing results
开口角度 侵彻深度/mm 入射孔径/cm 30° 13.0 10.1 45° 16.8 11.4 60° 21.5 14.1 75° 15.7 8.4 -
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