摘要:
陶瓷装甲广泛应用于防御子弹打击,为了减轻装甲重量的同时提高抗多次打击性能,本文提出了梯度陶瓷球金属复合结构。基于12.7 mm穿甲燃烧弹侵彻试验,结合LS-DYNA软件模拟,分析了多发弹体侵彻复合靶板过程中前后发弹体间的侵彻行为特征,并讨论了陶瓷球尺寸、前后发弹体着弹间距、陶瓷球梯度排列方向等因素对复合结构抗弹性能的影响。结果表明:增大陶瓷球直径可显著扩大损伤区域并增强结构非均匀性,从而提高对冲击位置的敏感性。在多发弹冲击条件下,前发弹体冲击造成的既有损伤会明显降低靶板的能量吸收能力,并改变后发弹体的侵彻行为,尤其在后发弹体着弹点位于损伤区域时更为显著。与负梯度结构相比,正梯度陶瓷球复合装甲在相同面密度条件下可使首层陶瓷球的损伤面积降低14.8%-57.8%,并可有效限制初始损伤区扩展,在多次打击下保持更高的结构完整性。
Abstract:
Lightweight and high-performance armor is essential for improving the ballistic protection of modern vehicles. Ceramic-ball/metal composite armors have emerged as a promising alternative due to their high hardness, efficient energy dissipation, and superior multi-hit potential; however, most existing studies focus on uniformly distributed ceramic balls and single-impact scenarios, leaving the damage evolution and protective mechanisms of gradient ceramic-ball composites under multiple impacts insufficiently understood. To address these limitations, this study investigates the ballistic performance of gradient ceramic-ball aluminum composite armor subjected to 12.7 mm armor-piercing incendiary projectiles through a combined experimental and numerical approach. Ballistic penetration experiments were conducted at different impact velocities, and validated finite element models were developed in LS-DYNA using the Johnson-Cook and Johnson-Holmquist constitutive models to analyze penetration depth, damage morphology, energy absorption, and projectile deflection under varying ceramic ball sizes, impact locations, impact spacing, and gradient arrangement directions./t/nThe results demonstrate that increasing ceramic ball diameter significantly enlarges the damage zone and intensifies structural non-uniformity, leading to greater sensitivity to impact point location. Under double-hit conditions, damage induced by the first projectile substantially weakens the energy absorption capacity of the composite target and alters the penetration behavior of the second projectile, especially when the subsequent impact occurs within the pre-damaged region. For certain impact spacings, projectile deflection triggered by non-uniform damage can reduce the penetration depth into the backing plate despite comparable energy absorption. Comparative analyses further reveal that positive-gradient ceramic-ball configurations, with smaller ceramic balls arranged on the strike face, effectively reduce the initial damage area by approximately 14.8% to 57.8% and maintain higher structural integrity under repeated impacts than negative-gradient designs.