摘要:
本文以商用软包锂离子电池为研究对象,旨在揭示不同机械滥用工况下电池的失效特征与性能劣化规律。通过开展准静态平面压缩、动态平板冲击与动态球头冲击的对比实验,结合瞬态电压响应监测、冲击后电压跟踪、电化学性能测试及拆解分析,系统探究了加载方式对电池失效阈值、电性能劣化行为及内部损伤机制的影响。实验结果表明:加载方式显著影响电池的安全边界与失效模式,准静态压缩下电池在变形能约115 J后开始出现失效,而平板冲击和球头冲击分别在输入能量约50 J和10 J后出现失效,表明动态冲击尤其是局部球头冲击会显著压缩电池安全边界。相同载荷水平下,准静态压缩主要引起内阻上升,而平板冲击则导致更明显的容量衰减。临界失效工况下,平板冲击仅引起轻微容量衰减与内阻变化,而球头冲击使未失效电池容量损失达17.4%、内阻最高增至新电池的3倍,表明瞬时电压扰动与实际性能劣化程度并不完全对应。研究进一步揭示,动态冲击下电池失效存在球头冲击诱发隔膜局部撕裂导致内短路,以及平板冲击引起铝塑膜破裂与电解液流失两种不同机制。本研究为复杂碰撞场景下的电池安全风险评估提供了实验依据。
Abstract:
To reveal the failure characteristics and performance degradation mechanisms of lithium-ion batteries under different mechanical abuse conditions, comparative tests of quasi-static planar compression, dynamic plate impact, and dynamic hemispherical impact were conducted on commercial pouch lithium-ion batteries. Real-time voltage monitoring, post-impact voltage tracking, electrochemical performance tests, and disassembly analysis were combined to investigate the effects of loading mode on failure threshold, electrical performance degradation, and internal damage mechanism. The results show that the loading mode significantly affects the safety boundary and failure mode of the battery. Failure occurs after a deformation energy of approximately 115 J under quasi-static compression, whereas plate impact and hemispherical impact induce failure at input energies of approximately 50 J and 10 J, respectively, indicating that dynamic impact, especially localized hemispherical impact, markedly narrows the safety boundary of the battery. At the same load level, quasi-static compression mainly causes an increase in internal resistance, while plate impact leads to more pronounced capacity loss. Under critical failure conditions, plate impact causes only slight capacity loss and internal resistance variation, whereas hemispherical impact results in a capacity loss of 17.4% and an internal resistance up to three times that of the fresh battery. This indicates that the transient voltage disturbance does not necessarily correspond to the actual degradation degree. Disassembly analysis further reveals two distinct failure mechanisms under dynamic impact: localized separator tearing and internal short circuit induced by hemispherical impact, and aluminum-plastic film rupture with electrolyte leakage induced by plate impact. This study provides experimental evidence for battery safety risk assessment under complex collision scenarios.