摘要:
碳纤维纸蜂窝具有轻质、高比强度和高比刚度等优势,但其胞壁材料脆性较强,在冲击载荷下易发生局部屈曲与突发破坏,限制了结构缓冲吸能性能的进一步提升。针对该问题,本文提出一种剪切增稠液填充碳纤维纸蜂窝(STF-CFH)复合结构,将玉米淀粉基的剪切增稠液填充于蜂窝胞元内部,并通过落锤冲击试验、高速摄影和耦合欧拉-拉格朗日(CEL)有限元模拟,研究其动态力学响应、失效模式及流固耦合增强机制。结果表明,STF填充可显著改善碳纤维纸蜂窝的压溃稳定性,使结构失效模式由局部化脆性破坏转变为更均匀的整体渐进压溃。在40 J冲击能量下,STF-CFH复合结构的平均压溃力和压溃力效率分别提升至未填充蜂窝的1.62倍和1.39倍;在80 J冲击能量下,峰值力降低至未填充蜂窝的0.76倍,平均压溃力和压溃力效率分别提高至1.81倍和2.38倍,表现出吸能增效特性。数值结果进一步表明,冲击过程中胞元内部STF在高剪切作用下发生黏度跃升,并通过侧向约束和压力传递作用抑制蜂窝壁局部失稳,促进更多胞元参与变形耗能。研究结果可为轻质自适应抗冲击蜂窝结构设计提供参考。
Abstract:
Paper-based carbon fiber honeycombs exhibit advantages such as low density, high specific strength, and high specific stiffness. However, owing to the brittle nature of the cell-wall material, they are prone to local buckling and sudden failure under impact loading, which limits further improvement in their cushioning and energy-absorption performance. To address this issue, a shear thickening fluid-filled paper-based carbon fiber honeycomb (STF-CFH) composite structure is proposed in this study, in which a corn starch-based shear thickening fluid is introduced into the honeycomb cells. Drop-weight impact tests, high-speed photography, and coupled Eulerian–Lagrangian (CEL) finite element simulations were conducted to investigate the dynamic mechanical response, failure mode, and fluid–structure interaction enhancement mechanism of the composite structure. The results show that STF filling significantly improves the crushing stability of the paper-based carbon fiber honeycomb, transforming the failure mode from localized brittle failure to a more uniform global progressive crushing mode. Under an impact energy of 40 J, the mean crushing force and crushing force efficiency of the STF-CFH composite structure increase to 1.62 and 1.39 times those of the unfilled honeycomb, respectively. Under an impact energy of 80 J, the peak force decreases to 0.76 times that of the unfilled honeycomb, while the mean crushing force and crushing force efficiency increase to 1.81 and 2.38 times, respectively, demonstrating enhanced energy-absorption efficiency. Numerical results further indicate that, during impact, the STF inside the cells undergoes a sharp increase in viscosity under high shear, suppressing local instability of the honeycomb walls through lateral constraint and pressure transmission, and thereby promoting the participation of more cells in deformation and energy dissipation. The findings provide guidance for the design of lightweight adaptive honeycomb structures for impact protection.